1. Mavuto Okhudza Makampani: Chifukwa Chake Makina Opukutira Crank Achikhalidwe Amaletsa Kutulutsa kwa Mafakitale
Kufunika kwa zida za shaft zolondola kwambiri padziko lonse lapansi kukuchulukirachulukira, makamaka ma compressor a HVAC, ma camshaft atsopano a magalimoto amphamvu ndi ma shaft ochepetsa mphamvu ya robot. Opanga ambiri amakumana ndi zovuta zinayi zazikulu zopangira makina akale opukutira:
2. Kapangidwe ka Kapangidwe ka Makina Onse & Kusanthula Kokwanira kwa Zinthu
2.1 Chimango Chokhala ndi Chitsulo Cholimba Kwambiri
Zinthu zonse za pansi, mzati ndi zotsetsereka zimakhala ndi chitsulo chophikidwa bwino kwambiri. Pambuyo pochiza matenda okalamba kwa miyezi yoposa 6, bedi limapewa kusintha kwa nthawi yayitali pakatha maola 24. Kapangidwe ka mafuta oyenda pansi pa bedi kamaletsa kusonkhanitsa madzi, mafuta osatuluka, komanso kuyeretsa ndi kukonza mosavuta tsiku ndi tsiku.
2.2 Kutsimikizira Kuyerekeza kwa Malo Ambiri Musanayambe Kupanga Zinthu Zambiri
Gawo lililonse lofunika la G1 lisanapangidwe mwalamulo, limadutsa kusanthula kwa finite element static stress analysis, resonance frequency test, ndi fluid thermal coupling simulation:
Mayeso okhazikika a kupsinjika:Kusintha kwakukulu komwe kumayendetsedwa mkati mwa mulingo wa micron pansi pa katundu wonse wopera
Kusanthula kwa resonance:Pewani kugwira ntchito pafupipafupi ndi liwiro la spindle kasinthasintha, chotsani kugwedezeka kwa liwiro lalikulu
Kuyeserera kwa kuthamanga kwa filimu yamafuta osasunthika:Konzani bwino kapangidwe ka malo osungira mafuta kuti muzitha kunyamula mafuta mofanana
2.3 Ubwino Wapakati: Dongosolo Lonse la Sitima Yowongolera Madzi
Chitsogozo cha hydrostatic ndiye phindu lalikulu la mpikisano wa makina opukusira a Yuhen a mndandanda wa eyiti, osiyana ndi osewera wamba otsogolera.
- Zinthu Zofunika Maziko ophatikizika pambuyo pa kukhetsa nitriding + cryogenic treatment, ultra-high rigidity, corrosion resistance
- Mfundo yaikulu Kukangana kwamadzimadzi koyera pakati pa malo otsogolera, kusagwirizana kwachitsulo mwachindunji, palibe kuwonongeka ngakhale patatha zaka zambiri akugwira ntchito.
- Kulondola Kuwongoka kosakwana 0.1μm / 500mm
- Kutentha Njira yozizira yozungulira yozungulira pa thupi lotsogolera, kutentha kumakwera mkati mwa ± 0.5℃ panthawi yopukutira kwa maola ambiri
- Moyo Moyo wopanda malire wautumiki wa chiphunzitso, pafupifupi palibe ndalama zokonzera malangizo
3. Dongosolo Lowongolera Moyenera Kwambiri Lotsekedwa ndi Magawo Olondola Kwambiri
3.1 Wolamulira Wolondola Kwambiri Wokonza Grating
G1 imapatsa wolamulira wolumikizira wapamwamba kwambiri wochokera kunja monga kasinthidwe kokhazikika, imazindikira kuwongolera kwathunthu kwa dongosolo la chakudya cha X-axis, palibe cholakwika chapakati chotumizira:
| Chinthu Cholondola | Mndandanda wa Zaukadaulo |
|---|---|
| Kusamvana kochepa kwa grating | 0.0001 mm |
| Kulondola kwa malo ozungulira X | 0.0012 mm |
| Kulondola kobwerezabwereza kwa malo a X-axis | 0.0011 mm |
Kusuntha kulikonse kwa gudumu lopera kumayesedwa nthawi yeniyeni pogwiritsa ntchito grating, makina a CNC amalipiritsa okha kusintha kwa mawonekedwe ang'onoang'ono, ndikuwonetsetsa kukula kofanana kwa zidutswa zambirimbiri mu gulu limodzi.
3.2 Njira Yodziŵira Mphepo ya Marposs Yolimbana ndi Kugundana ndi Kuzindikira Mpata wa Mphepo Pa Intaneti
Gawo lophatikizana la chitetezo ndi kuyeza ndi dongosolo lokhazikika la G1, ntchito ziwiri zazikulu:
3.3 Chiyanjano cha Anzeru cha CNC cha Anthu ndi Makina
Makina ogwiritsira ntchito zithunzi pogwiritsa ntchito Windows, ntchito ziwiri zothandiza kwa ogwiritsa ntchito fakitale:
Kusintha kwa pa intaneti kwa eccentric shaft contour curve
Kutumiza zojambula mwachindunji, kupanga pulogalamu yopera yokha
Palibe pulogalamu yovuta ya G-code yofunikira pamanja, chepetsani nthawi yophunzitsira ya opareshoni kuchokera pa mwezi umodzi mpaka masiku atatu.
4. Ntchito Yopukutira Yophatikizana Yokhala ndi Kampasi Imodzi
4.1 Njira Yapadera Yogwiritsira Ntchito Zinthu Zosiyanasiyana
Makina ambiri opukusira crankshaft omwe ali pamsika amatha kupukusira bwalo limodzi lokha lokha akaligwira. G1 imagwira ntchito yopukusira kamodzi kokha kuti amalize kugaya mainchesi awiri kapena kuposerapo akunja ozungulira:
4.2 Kuyerekeza kwa Deta Yogwira Ntchito ndi Kupereka Zokolola
| Mndandanda | Chopukusira Chachikhalidwe Chofala | Chopukusira cha Yuhen G1 Crankshaft | Zotsatira Zotsatsa |
|---|---|---|---|
| Single chidutswa processing nthawi | Mphindi 12 | Mphindi 8 | Sungani nthawi yozungulira ya 33% |
| Chiŵerengero cha kukana kwa gulu | 8%-12% | ≤0.5% | Mtengo wa zinthu zosafunikira wachepetsedwa ndi 90% |
| Kuchuluka kwa malipiro amanja | Maola awiri aliwonse | Kamodzi pa nthawi iliyonse (maola 8) | Chepetsani ntchito zamanja |
| Mulingo woyenera wa batch | Gulu laling'ono lochepera 500pcs | Kupanga zinthu zambiri zopitilira 10,000pcs | Thandizani maoda akuluakulu a OEM |
4.2 Kufananiza kwa Spindle kwa Mphamvu Yopera Yamphamvu
Spindle yopukutira mawilo imagwiritsa ntchito kapangidwe kokhazikika ka zinthu zochepa, kumawonjezera kulimba pakuchotsa katundu wolemera. Imatha kukhala ndi mphamvu yayikulu yodulira popangira zinthu zopindika komanso malo opanda kanthu a crankshaft, popanda zizindikiro zong'ung'udza pamwamba pa workpiece.
5. Kapangidwe Kogwirizana ndi Makina Okha, Kufananiza Mzere Wopanga Wopanda Anthu
5.1 Chiyankhulo Cholumikizira cha Robot Chosungidwa
G1 imasunga mawonekedwe athunthu a chizindikiro cha mkono wa robotic wa 6-axis ndi truss manipulator, imathandizira kukweza/kutsitsa zokha popanda kusintha makina:
5.2 Ma Module Othandizira Othandizira Osankha
Makasitomala amatha kusankha ma module othandizira malinga ndi kapangidwe ka msonkhano:
(1) Dongosolo losefera madzi losasinthasintha kutentha nthawi zonse:Kulondola kwa fyuluta 0.01mm, sungani kuti pamwamba pa workpiece pakhale kolimba
(2) Wosonkhanitsira mafuta:Chitsulo chonse chophimba chomwe mungasankhe, malo oyera ochitira msonkhano, malo oyenera ochitira msonkhano wolondola wa mpweya wabwino
(3) Malo oyeretsera zinthu zogwirira ntchito okha:Chotsani zotsalira zopukutira musanayesere popanda intaneti
5.3 Njira Yoyendetsera Makina Ambiri a Munthu Mmodzi
Pambuyo pogwirizanitsa chipangizo cha loboti, wogwiritsa ntchito m'modzi akhoza kuyang'anira ma seti 3-6 a zopukusira za G1 nthawi imodzi. Mtengo wa ogwira ntchito wachepetsedwa ndi 70% poyerekeza ndi njira yodyetsera pamanja, zomwe zimagwirizana bwino ndi mafakitale aku Europe, Southeast Asia omwe ali ndi mtengo wokwera wa ogwira ntchito.
6. Makampani Ogwiritsa Ntchito Kwambiri & Ntchito Zachizolowezi Zopangira Machining
6.1 Makampani Ofunika Kwambiri 1: Chokometsera cha mufiriji ndi Mpweya Woziziritsa
Mbali zazikulu zokonzera:Crankshaft ya compressor, shaft yozungulira firiji, compressor yozungulira ya air conditioner
Chofunikira pa kukonza:Kuzungulira ≤1.5μm, kukula kwa gulu 5000-50000pcs pamwezi
Ubwino wamakampani:Kulondola kokhazikika kwa G1 kumathetsa vuto la phokoso la compressor lomwe limayambitsidwa ndi kupotoka kwa eccentric shaft dimensional.
6.2 Ntchito Yaikulu 2: Magalimoto Atsopano Ogwiritsa Ntchito Mphamvu
Mbali zazikulu zokonzera:Camshaft ya injini, shaft yoyendetsa yozungulira, shaft yapakati ya injini yatsopano yamphamvu
Chofunikira pa kukonza:Kukana kutopa kwambiri, kutha kokhazikika kwa pamwamba pa galimoto kuti zigwiritsidwe ntchito nthawi yayitali
6.3 Magawo Othandizira Otchuka Kwambiri
- (1) Zipangizo zamlengalenga:Shaft yaying'ono yapadera yolondola kwambiri
- (2) Zipangizo zachipatala:Zipangizo zoyikiramo zazing'ono zozungulira
- (3) Hydraulic & pneumatic:Shaft yozungulira ya hydraulic valve
- (4) Chochepetsera ma robot:Shaft yotulutsa bwino kwambiri
6.4 Muyezo Wabwino wa Machining wa Workpiece
Mukamaliza kupukuta ndi makina a G1:
7. Chitetezo Chonse cha Makina ndi Kugwira Ntchito Kokhazikika Kwa Nthawi Yaitali
7.1 Njira Yotetezera Chitetezo cha Zigawo Zambiri
7.2 Kapangidwe ka Ndalama Zotsika Zokonzera
Chitsogozo cha Hyrostatic sichinawonongeke, palibe chosinthira chitsogozo chachizolowezi
Kuzungulira dongosolo loziziritsa kumawonjezera moyo wautumiki wa spindle, nthawi yokonza spindle kwa zaka zoposa 3
Gawani thanki yopukutira madzimadzi, kusokoneza mosavuta ndi kuyeretsa, kuchepetsa nthawi yopuma
7.3 Muyezo Wowongolera Ubwino Musanayambe Kutumiza
Chopukusira chilichonse cha G1 chimayesedwa kugwira ntchito mosalekeza kwa maola 72 chisanaperekedwe ku fakitale:
8. Mgwirizano & Zambiri Zolumikizirana, Kutha kwa CTA
8.1 Chifukwa Chake Sankhani Makina a Beijing Yuhen Ngati Wogulitsa Makina Anu Opera
(1) Mzere wonse wa zinthu zopukusira wa mndandanda wa eyiti:Chopanda pakati / Chozungulira / Chophatikizana / Choyika / Choyimirira / Chokanda / Chopukusira ulusi, wogulitsa zida zopukusira zokhazikika
(2) Pulogalamu yodziyimira payokha yoyeserera madzi a R&D:makina odzilamulira okha a CNC, ukadaulo wodziyimira pawokha wanzeru
(3) Utumiki wosinthidwa:Makina opukutira osakhala a muyezo, kapangidwe ka mzere wopangira wokha malinga ndi zojambula za workpiece
(4) Utumiki wapadziko lonse lapansi pambuyo pa malonda:Malangizo a kanema wa mainjiniya akumayiko ena, zida zosinthira zotumizira mwachangu
(5) Utumiki waulere:Kuyeserera kwa ntchito yogwirira ntchito, mayeso opera aulere a chitsanzo, malingaliro aukadaulo aukadaulo
Tsatanetsatane Wolumikizirana
Kuitana Kuchitapo Kanthu
Ngati fakitale yanu ili ndi vuto ndi kusagwira bwino ntchito komanso kusakhazikika kwa kukonza crankshaft/eccentric shaft, chonde tumizani zojambula zanu za workpiece, kufunikira kwa batch ndi kapangidwe ka workshop ku imelo yathu. Mainjiniya wathu wamkulu wopera adzayankha ndi yankho lokonzedwa ndi mtengo mkati mwa maola 24 ogwira ntchito. Timathandizanso kuyang'anira fakitale pamalopo komanso kuyesa kugwiritsa ntchito makina kwa makasitomala apadziko lonse lapansi.
Nthawi yotumizira: Julayi-30-2026
