Spindle ndi mtima wa malo aliwonse opangira makina a CNC. Ikalephera, kupanga kumayima. Pansipa pali zolakwika zinayi zomwe zimachitika kwambiri mumakina a spindle, zomwe zimayambitsa, komanso njira zothandiza zothetsera mavuto zomwe mungachite m'sitolo.
1. Spindle Sidzazungulira Kapena Kuyamba
Chizindikiro:Chopondapo sichichita chilichonse M03/M04 ikalamulidwa, kapena imayamba ndikuyima nthawi yomweyo.
Zifukwa zomwe zingatheke:
● Alamu kapena vuto la spindle drive (VFD/inverter)
● Spindle imayatsa chizindikiro osati kutuluka kuchokera ku PLC
● Lamba woyendetsa wosweka kapena womasuka (mitundu yoyendetsedwa ndi lamba)
● Kusowa kwa gawo kapena kuwotcha kwa injini ya spindle
● Malo oimikapo mwadzidzidzi sakutsegulidwa kapena chitseko chachitetezo sichikutsegulidwa
Njira zothetsera mavuto:
1. Yang'anani chiwonetsero cha spindle drive kuti muwone ngati pali ma alamu (OL, OC, OH, ndi zina zotero).
2. Tsimikizirani kuti chizindikiro cha M03/M04 chikufika pa drive ndi multimeter.
3. Tsegulani chishango ndikuyang'ana momwe lamba lilili komanso momwe limagwirira ntchito.
4. Yesani kukana kwa magawo atatu kwa mota ya spindle kuti muwone bwino.
5. Tsimikizirani kuti maloko onse olumikizirana — E-stop, chitseko chotetezera, kuthamanga kwa mpweya — ndi abwinobwino.
2. Spindle Yotentha Kwambiri Kapena Phokoso Losazolowereka
Chizindikiro:Kutentha kwa spindle kumakwera mofulumira (kupitirira 60°C) panthawi yogwira ntchito, limodzi ndi phokoso lolira kapena logogoda nthawi ndi nthawi.
Zifukwa zomwe zingatheke:
● Mabearing a spindle osweka kapena kunyamula katundu wambiri
● Mafuta odzola owonongeka, osakwanira, kapena odzaza kwambiri
● Chogwirira chida kapena chida chodulira chosakhazikika
● Kukakamira kwa lamba kosagwirizana kapena lamba wakale
● Makina oziziritsira a spindle omwe sanagwire ntchito bwino (ma model oziziritsidwa ndi madzi)
Njira zothetsera mavuto:
6. Imani makina nthawi yomweyo ndipo yesani kutentha kwa bearing pogwiritsa ntchito thermometer ya infrared.
7. Gwiritsani ntchito chowunikira kugwedezeka kuti musiyanitse mafuta osayenera (omwe amawonjezeka kwambiri) ndi kutopa kwa bearing (kuchepa kwa mphamvu).
8. Yang'anani ndikusintha mafuta odzola motsatira ndondomeko ya wopanga (nthawi zambiri maola 2,000–4,000 aliwonse).
9. Tsukani chopondera cha spindle ndikutsimikizira mphamvu ya zida zomangira.
10. Pa ma spindles oyendetsedwa ndi lamba, yesani mphamvu ya lamba pogwiritsa ntchito choyezera mphamvu.
3. Cholakwika cha Spindle Orientation (M19)
Chizindikiro:M19 ikagwiritsidwa ntchito, spindle siitseka, ngodya imachotsedwa, kapena alamu imayatsidwa.
Zifukwa zomwe zingatheke:
● Sensa yolunjika yotayirira, yodetsedwa, kapena yowonongeka (chosinthira chapafupi / maginito)
● Cholembera cha spindle cholakwika kapena chingwe cholumikizira chosagwira ntchito bwino
● Magawo owongolera osunthika (ngodya, malo ochepetsera mphamvu)
● Kulumikizana kosalekeza pakati pa spindle ndi encoder
Njira zothetsera mavuto:
11. Yang'anani mpata wa sensa yowunikira (nthawi zambiri 1–2 mm) ndikuyeretsa pamwamba pa sensa.
12. Yang'anirani kuchuluka kwa mayankho a encoder pazenera lofufuzira kuti muwone ngati ali okhazikika.
13. Bwezeraninso magawo owongolera spindle motsatira malangizo a makina.
14. Mangitsani zomangira zolumikizirana ndi encoder.
4. Chida Chosamangidwa Molimba Kapena Chosagwetsa Chida
Chizindikiro:Chidacho chimamasuka kapena kuuluka panthawi yokonza, kapena kusewera kwa axial kumadziwika pambuyo pa kusintha kwa chida.
Zifukwa zomwe zingatheke:
● Chokokera chotopa kapena chosweka (Belleville spring stack)
● Kupanikizika kwa mpweya kosakwanira ku silinda yotsegula (nthawi zambiri ≥0.6 MPa)
● Chophimba cha spindle chosweka kapena chodulidwa
● Chokokera chosayenera kapena chosweka
● Valavu yotsegula solenoid yotsekedwa sinakhazikitsidwenso kwathunthu
Njira zothetsera mavuto:
15. Yesani mphamvu ya spindle drawbar pogwiritsa ntchito force gauge (nthawi zambiri 12–20 kN, kutengera chitsanzo).
16. Yang'anani kuthamanga kwa mpweya ndi kumasula silinda.
17. Tsukani chotchingira spindle ndikuwona kuchuluka kwa kukhudzana ndi mandrel wamba (kuyenera kukhala ≥85%).
18. Tsimikizani kuti muyezo wa kukoka (MAS BT / CAT / ISO / HSK) ukugwirizana ndi chogwirira chida.
19. Tsimikizirani kuti valavu ya solenoid yosasunthika yabwezeretsedwa bwino.
Tebulo Lofotokozera Mwachangu
| Cholakwika | Kufufuza Koyamba | Choyambitsa Chofala |
| Chopindika sichizungulira | Alamu yoyendetsa, chizindikiro cha M03, lamba | Vuto la VFD, lamba wosweka, palibe chizindikiro choyatsira |
| Kutentha kwambiri / phokoso | Kutentha kwa bere, mafuta, ndi bwino | Kuwonongeka kwa mabearing, mafuta owonongeka, chogwirira chosalinganika |
| Cholakwika cha momwe M19 imayendera | Kulephera kwa sensor, mayankho a encoder | Sensa yotayirira, magawo osunthika |
| Kugwetsa zida | Mphamvu yokokera, kuthamanga kwa mpweya, kukoka stud | Masiponji otopa, mpweya wochepa, chokokera cholakwika |
Malangizo Oteteza Kusamalira
Tsiku ndi tsiku:Tsukani chopondera cha spindle ndikuwona ngati zida zikuponderezedwa.
Sabata iliyonse:Yang'anani mphamvu ya lamba ndipo mvetserani ngati pali phokoso losazolowereka.
Mwezi uliwonse:Tsimikizirani kuti spindle ikuthamanga (iyenera kukhala ≤0.005 mm) ndi kulondola kwa malo olowera.
Chaka chilichonse:Sinthani mafuta ogwiritsira ntchito spindle bearing ndipo fufuzani bwino momwe zinthu zilili.
Ngati muli ndi mafunso, chonde musazengereze kundilankhulana nane:
Foni/WhatsApp/WeChat:+86 189-2577-9357Imelo:sales8@dgbica.com
Nthawi yotumizira: Ogasiti-15-2026
