Chopukusira Chosanjikiza Cholimba cha GP32: Njira Yopukusira Yonse-mu-Imodzi Yopangira Shaft Yapadera Padziko Lonse

Pakati pa kukweza mafakitale opanga zinthu zolondola kwambiri padziko lonse lapansi, magawo kuphatikizapo ndege, zida zamankhwala, magalimoto atsopano amphamvu, zochepetsera ma robot a mafakitale, ma hydraulic ndi zinyalala zimayika miyezo yokhwima kwambiri pa kulondola kwa makina, kukhazikika kwa nthawi yayitali komanso mphamvu yosinthira yopanga zinthu za shaft zosazungulira, zosazungulira komanso zapadera. Zopukusira wamba wamba zimatha kukonza zinthu zozungulira zokha, pomwe ma camshaft, ma crankshaft, ma eccentric shaft a harmonic reducers, ma polygonal precision shafts ndi zigawo zina zapadera zimakhala ndi kulondola kosayenera, kutopa kugwira ntchito komanso kukhazikika kosakwanira pakupanga zinthu zambiri.

Chopukusira cha silinda cholondola kwambiri cha GP32 chimagwiritsa ntchito ukadaulo wotsogola wopukusira wotsatira, kapangidwe ka nanometer yotsekedwa bwino komanso makina anzeru a CNC. Monga zida zolondola kwambiri zomwe zimayang'ana opanga padziko lonse lapansi, imathandizira kupanga koyeserera kwa chidutswa chimodzi komanso kupanga zinthu zambiri mosalekeza, kuphatikiza unyolo wonse wopanga wa zigawo zolondola kwambiri.

17

Chiwonetsero Chonse cha GP32 Grinder

I. Ubwino Waukulu Wampikisano Wofotokozeranso Miyezo Yogayira Yapadziko Lonse Mwanzeru

1. Ukadaulo Wamakono Wopangira Zinthu Zofanana ndi Zina pa Mitundu Yonse ya Ntchito Zopangidwa ndi Maonekedwe Apadera

GP32 ili ndi kapangidwe kolondola kwambiri ka X/C axis synchronous interpolation follow-up grinding architecture, yokhala ndi kulumikizana kwa nthawi yeniyeni pakati pa linear motor wheel head ndi direct-drive workpiece spindle. Imagwira bwino ntchito ma eccentric shafts, crankshafts, elliptical shafts, polygons, rhombuses, trapezoids, teardrop profiles ndi ma contours ena onse osakhala a standard, pomwe imasunga magwiridwe antchito onse a standard cylindrical grinding. Kapangidwe kake ka ntchito ziwiri kamachepetsa kwambiri ndalama zogulira zida ndi kugwiritsa ntchito pansi pa fakitale.

Chida cha makinachi chapambana mayeso olimba kwambiri opirira kutentha kwambiri/kotsika komanso kulemera kwambiri padziko lonse lapansi, zomwe zapereka kusungidwa kolondola kwambiri. Pakatha maola 24 osasiya kupanga zinthu, kuzunguliridwa kwa zinthu zogwirira ntchito pansi kumakhala mkati mwa ≤1μm, zomwe zimakwaniritsa zofunikira za micron-level kulondola kwa zigawo zapamwamba.

18
19

Chiwonetsero Chopukusira Crankshaft cha Gawo Lotha Kuphwanyidwa

2. Chitsulo Cholimba Kwambiri cha Meehanite Chopangidwa ndi Chitsulo Cholimba Chokhala ndi Kutentha Kwambiri ndi Kuchepetsa Kugwedezeka

Maziko a makina ofunikirawa adapangidwa bwino kwambiri kudzera mu kusanthula kwa zinthu zocheperako ndipo amapangidwa ngati kuponyera kwa meehanite kamodzi. Amapambana granite wa epoxy ndi mafelemu achitsulo m'mbali ziwiri zofunika:

●Kutaya kutentha koyenera kuti kutentha kukhazikike bwinoChitsulo chopangidwa ndi chitsulo chimakhala ndi mphamvu yotsika yotulutsa kutentha komanso mphamvu yotulutsa kutentha kwambiri. Kutentha komwe kumachitika pogaya kumafalikira mofanana komanso mwachangu, zomwe zimathandizira kusintha kwa kutentha kwakanthawi kochepa kuti zithetse kusuntha kwa mawonekedwe komwe kumachitika chifukwa cha kusintha kwa kutentha.

● Kulimba kwambiri & kuyamwa kwamphamvu kwa kugwedezeka: Kapangidwe konse ka pakati kuphatikizapo mutu wa mawilo, mutu wa ntchito, mutu wakumbuyo ndi ma spindles amapangidwa ndi chitsulo chopangidwa ndi chitsulo chapamwamba kwambiri chokhala ndi ma coefficients owonjezera kutentha omwe amaletsa kugwedezeka, zomwe zimapangitsa kuti kugayidwe kosagwedezeka kukhale kopanda phokoso pa liwiro lotsika komanso lapamwamba.

Tebulo logwirira ntchito limagwiritsa ntchito njira zoyendetsera za V-flat zothandizidwa ndi manja zomwe zimakutidwa ndi zinthu zodzipaka zokha za Turcite®, zomwe zimapangitsa kuti zikhale zosavuta kwambiri kuti zithetse kukwawa kwachangu komanso kuchepetsa kuwonongeka kwa njira zoyendetsera, zomwe zimapangitsa kuti makinawo azigwira ntchito nthawi yayitali.

20
21

Tchati Choyerekeza Kukula kwa Kutentha

3. Zigawo Zapamwamba Padziko Lonse Zolondola Zimapanga Dongosolo Lotumizira Lotsekedwa la Nanometer

Magawo onse oyendetsera ma GP32 ali ndi zida zotsogola padziko lonse lapansi zolondola, zomwe zimapangitsa kuti pakhale unyolo wolumikizirana wolondola kwambiri:

(1)Dongosolo Lodyetsa Mawilo a X-axis: Yokhala ndi ma Sodick linear motors omwe amapereka mphamvu yothamanga nthawi yomweyo kuyambira 1660kg mpaka 3060kg kuti athetse kugwedezeka kwa maginito. Yophatikizidwa ndi Heidenhain 50nm grating ruler full closed-loop feedback, X-axis imapereka kuyenda kwa 260mm komanso liwiro lothamanga la 1.5m/s ndi resolution yocheperako ya 0.0001mm, kuchepetsa zolakwika zolumikizirana ndi X/C axis. Ma roller linear guides odzizungulira okha amapereka mphamvu yonyamula katundu wolemera yozungulira mbali zosiyanasiyana kuti agwire ntchito yolemera.

22

(2)Z-axis Worktable System: Yoyendetsedwa ndi ma servomotor a mpira wa THK olondola kwambiri aku Japan a C2-grade, okhala ndi maulendo a 600mm komanso liwiro lalikulu la feed la 8m/min. Kulephera kugwira ntchito bwino panthawi yokonza zinthu zolemera kumatsimikizira malo okhazikika komanso kulondola kobwerezabwereza.

(3)Spindle Yopukutira ya Wheel Yopanda Hydrostatic-Hydrodynamic: Chopondera chapadera cha Guangzhou Haozhi chokhala ndi kapangidwe ka chipinda chamafuta chakuya komanso chosaya. Filimu yamafuta yothamanga kwambiri imalola kukangana kwamadzimadzi kwathunthu popanda kukhudzana ndi chitsulo. Gudumu lopukusira la 450mm likhoza kusinthidwa kukhala gudumu la φ510mm losankha, lothandizira liwiro lalikulu la 40m/s ndi kuziziritsa kwamafuta kophatikizidwa kuti kutentha kukhale kokhazikika, mphamvu yayikulu yonyamula katundu, phokoso lochepa komanso kulondola kokhalitsa.

23

Msonkhano Wopukutira Mutu wa Wheel

(4)Mutu wa Ntchito wa C-axis wolunjika: Sipidi yokhazikika ya Haozhi yolumikizidwa ndi maginito okhazikika yomangidwa ndi Renishaw round grating encoder. Imafika liwiro lalikulu la 600rpm ndi kulondola kobwerezabwereza kwa ±2arcsec ndi torque yotulutsa yovotera ya 47.8Nm. Bore ya MT4 taper imathandizira kuyenda kwa coolant pakati. Maziko ozungulira amalola -45° ~ +45° kugwedezeka, yokhala ndi mpweya woyandama kuti ukhazikikenso mosavuta.

24

Spi Yogwira Ntchito Yoyendetsa Molunjikandle

(5)Mchira Woyandama Wopanda Mpweya Wolimba Kwambiri: MT4 taper dead center yokhala ndi ma bearing otsetsereka olondola kwambiri komanso kusintha kopingasa. Maziko oyandama mpweya amalola kutsekeka pamalo aliwonse popanda kusweka panthawi yoyenda, kuthandizira zida zogwirira ntchito mpaka 60kg kuti zigwiritsidwe ntchito popera pakati.

26

Mchira Woyandama Mphepo

4. Dongosolo la LYNUC Graphical CNC Lopangidwa Mogwirizana Kuti Ligwiritsidwe Ntchito Mosavuta Padziko Lonse

Makinawa ali ndi makina opangidwa ndi makina opangidwa ndi HOTAMN ndi LYNUC, omwe ali ndi mawonekedwe a HMI okhala ndi Windows okhala ndi chophimba cha TFT cha mainchesi 10.4, zomwe zimachotsa mapulogalamu ovuta a G-code kwathunthu:

● Kusintha kwathunthu kwa mbiri ya zithunzi: Ogwira ntchito amatha kujambula mawonekedwe a zigawo zapadera ndikupanga njira zopukutira ndi kudina kamodzi. Antchito atsopano amatha kudziwa bwino ntchito yoyambira mkati mwa ola limodzi, ndikuchepetsa kwambiri njira zophunzitsira magulu a mafakitale akunja.

● Makina opukutira ndi kukulunga modular, ogwirizana ndi mapulogalamu a ISO wamba. Malo osungiramo zinthu amkati okhala ndi mphamvu yayikulu ya 3Gb amathandizira kusamutsa deta ya njira zambiri kudzera pa USB, Ethernet ndi madoko a RS232.

● Kuzindikira matenda akutali komwe kwamangidwa mkati, kusintha pulogalamu yakumbuyo komanso chitetezo cha mawu achinsinsi cha magawo ambiri. Kapangidwe kake kopanda hard disk kamapereka kukhazikika kwapamwamba, komwe kumagwirizana ndi ma voltage osiyanasiyana amagetsi ndi malo ogwirira ntchito padziko lonse lapansi.

● Mawonekedwe a pulogalamu ya CAD/CAM yokulirapo, yogwirizana ndi mapulogalamu odziwika bwino padziko lonse lapansi opanga mafakitale kuti atumize mwachangu zojambula zovuta zokhala ndi mawonekedwe apadera.

26

5. Kusintha Kosinthika & Chithandizo Chathunthu Chapadziko Lonse Pambuyo Pogulitsa

Zowonjezera zonse zomwe mungasankhe zimakwaniritsa zofunikira zosiyanasiyana padziko lonse lapansi: makina oyezera pa intaneti, zida zoyezera mawilo, zida zonyamula/kutsitsa zokha, zoyika diamondi, zida zapadera, kusefa koziziritsira ndi makina obwezeretsa mafuta. Mayankho apadera a polojekiti yotseguka amapezeka pamizere yopangira yophatikizidwa.

Dongosolo lathu lapadziko lonse la chithandizo cha makasitomala limatsimikizira kuti liyankha mwachangu kwa ola limodzi akalandira mafunso, ndipo akatswiri opanga ntchito amafika pamalo a makasitomala mkati mwa maola 48. Akatswiri onse ogwira ntchito amalandira maphunziro aukadaulo nthawi zonse ndipo ali ndi zaka zoposa 5 zokumana nazo pamalopo, kupereka chithandizo chaukadaulo chokhazikika, chogwira ntchito bwino komanso chodalirika pambuyo pogulitsa m'madera osiyanasiyana.

II. Zochitika Padziko Lonse Zogwiritsira Ntchito

Chopukusira cha GP32 chogwirizana bwino chimalinganiza bwino kwambiri kulondola, kulimba, komanso kugwira ntchito bwino, komanso kapangidwe kosinthasintha kogwirizana ndi zosowa za opanga mafakitale osiyanasiyana:

1. Zamlengalenga: Mipando ya turbine yolondola, zida zolandirira zokhala ndi mawonekedwe apadera

2. Zipangizo Zachipatala: Mipando yapadera yoyikamo, zida zolondola zogwiritsira ntchito opaleshoni

3. Mphamvu Zatsopano ndi Magalimoto: Ma crankshaft, ma camshaft osadziwika bwino, ma transmission polygonal shafts

4. Maloboti a Mafakitale: Ma shaft ozungulira a Harmonic & planetary reducer, ma profiles a ma wave generator

5. Ma Hydraulics & Molds: Ma valve shaft opangidwa ndi mawonekedwe apadera, ma pini olondola a nkhungu

Imagwira ntchito ngati makina opukutira onse opangira zinthu zambiri komanso makina oyesera ang'onoang'ono, zomwe zimapangitsa kuti kupanga kukhale kogwira mtima komanso kusinthasintha kwa opanga padziko lonse lapansi.

III. Chidule cha Zofunikira Zaukadaulo

Chinthu Chizindikiro
Kutalika kwa Pakati / Kukula Kwambiri kwa Kupera 210mm / 320mm
Mtunda Pakati pa Malo Ogwirira Ntchito 600mm
Kulemera Kwambiri kwa Ntchito Pakati pa Malo 60kg
Chipinda cha Wiriji Chogayira Chokhazikika / Chosankha φ450mm / φ510mm
Ulendo wa X-axis / Liwiro Loyenda Mwachangu 260mm / 1.5m/s
Kuthamanga Kwachangu kwa X-axis Linear Motor 1660–3060kg
Kuyenda kwa Z-axis / Liwiro Lalikulu la Chakudya 600mm / 8m/mphindi
Kusasinthika Kochepa kwa X/Z Axis 0.0001mm
Kuthamanga Kwambiri kwa C-axis / Kubwereza Malo Olondola 600rpm / ±2arcsec
Kuzungulira Kopera ≤1μm
Dongosolo Lowongolera la CNC LYNUC Mwambo Wopukutira CNC
Kukula kwa Makina Onse 3800×3200×2195mm
Kalemeredwe kake konse 5440kg

IV. Mapeto

Poganizira za kukweza kupanga kolondola padziko lonse lapansi, chopukusira cha silinda cholondola kwambiri cha GP32 chimadutsa malire a zida zachikhalidwe zopukusira. Kuphatikiza kapangidwe ka makina olimba kwambiri, zigawo zapakati zapamwamba padziko lonse lapansi, mapulogalamu anzeru ojambula zithunzi ndi chithandizo chonse chautumiki, imapereka yankho lolimba kwambiri, lokhazikika komanso lotsika mtengo lopukusira kwa opanga padziko lonse lapansi omwe akuchita ntchito yapadera yokonza shaft. Kaya ndi malo ochitira masewera olimbitsa thupi ang'onoang'ono kapena mafakitale akuluakulu opanga zinthu zambiri, GP32 imapereka magwiridwe antchito odalirika a micron-level komanso kusunga kolondola kwa nthawi yayitali, kukhala chida chofunikira kwambiri popanga magawo olondola padziko lonse lapansi.

27

Tsatanetsatane Wolumikizirana

Dzina la Kampani: Beijing Yuhen Machinery Co., Ltd.

Adilesi: 1809, Pansi pa 15, Nyumba 1, Nambala B12 Zhongguancun South Street, Chigawo cha Haidian, Beijing

Munthu Wolumikizana Naye: Ivy

WhatsApp: +86-189-2559-3414

Tel / WeChat: +86-189-2559-7030

Imelo:Sales5@yuhenmachine.com


Nthawi yotumizira: Ogasiti-16-2026